Endura Plunger

HTS DIFFERENCE

Premium EU made tool steel grade

Developed for optimal combination of toughness and resistance to heat checking

Shorter Downtime

Quick ring assembly and removal directly on the machine reduces maintenance time.

Engineered Ring

Made with softer steel prevents sleeve damage and allows smooth sliding of the spring bush.

Extended Service Life

Robust holder design absorbs injection pressure, reducing fatigue and cracking. Superior wear resistance of hot work tool steel compared to copper extends the lifetime.

Flexible Locking System

Bayonet or thread systems for application-specific fit.

Misalignment Compensation

Bayonet locking system allows for slight misalignment, ensuring reliable coupling and faster integration.

Endura Series: Optimal Cooling and Vacuum Compatibility

1. HOT WORK STEEL BODY
Made with hot work steel that is widely used in hot work tooling applications. Excellent combination of high toughness and resistance to thermal fatigue cracking (also known as heat checking).

2. STEEL RING
Opens during injection due to its own elasticity and due to aluminium penetrating.

3. STEEL SPRING BUSH
Ensures contact plunger/sleeve at the back of the plunger due to its own elasticity.

4. STAINLESS STEEL HOLDER
Fixed to its holder with a special bayonet locking design.

Advantages over conventional plunger

Easy assembly with tolerance for misalignment 

The coupling of plunger and holder is done using our special bayonet locking system, which allows slight misalignments during assembly, providing a seamless and forgiving integration process compared to traditional lock systems. This design ensures a reliable connection between the plunger and holder.

Cycle time reduction 

The optimized cooling design within the Endura B plunger ensures efficient and even cooling, significantly reducing cycle times. This leads to more efficient and homogenous cooling and faster solidification of the biscuit without compromising quality. 

Additionally, the ring's assembly and removal is quick, and can be done directly on the machine, minimizing downtime.

Longer lifetime

The Endura B plunger assembly with its holder is designed for durability: the holder itself rests against the inner surface of the plunger absorbing the total injection pressure and avoiding cracks and fatigue.
Endura B plunger achieves a longer lifetime compared to copper-made plungers because of less dilatation. Copper dilatation equals 17-6, while in the case of high-strength hot work steel, the expansion is up to 11-6.

PLUNGER COMPARISON

Available models

PARAMETERS

DIMENSIONAL RANGE

Diameter 40 - 260 mm

MATERIAL

Endura B-RS plungers are made using forged or rolled tool steel bars produced in EU.

Plunger rings

We manufacture a selection of plunger rings and spring bushes for Endura B model plungers. Read more

We are dedicated to providing the best products and services for you. We go beyond that with our support and services that will make our cooperation and your operation even smoother and more effective.  

Learn more about our expert onsite support—from pre-installation to performance—and our Plunger Process Optimisation Training below.

Downloads

Product Data Sheet

Read more detailed product information about the plunger series. 

 

iTherm® conformal cooled shot blocks are cooling quicker and more equally across the working surface, shortening biscuit solidification time.

LOOKING FOR FASTER BISCUIT SOLIDIFICATION?

Our innovative rod spray lubrication system which lubricates the sleeve across the whole length will prolong the sleeve and plunger lifetime.

DON'T FORGET ABOUT LUBRICATION

CONTACT US

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