iTherm® Die Insert

iTherm® Core For Engine Block is produced from tool steel forged or rolled blocks using HTS proprietary additive manufacturing technology.

It is a single body component with equal mechanical properties as tool steel monoblock. It has only two connectors for the cooling medium (IN and OUT).

Cooling channels can be freely designed according to cooling/heating requirements of the cast part, not by limitations of using conventional drilling methods.

It is highly customizable to specific customer requirements.

HTS DIFFERENCE

Conformally cooled

Engineered for optimal thermal performance and lifetime ratio.

Reduced cycle time

Accelerated cooling of the gating system enables quicker ejection and faster shot-to-shot transitions.

Uniform heat distribution

Resulting in moren uniform and rapid cooling.

Premium EU made tool steel grade

Developed for optimal combination of toughness and resistance to heat checking

Engineering support and customisation

Engineering support in defining requirements and final product delivery.

iTherm® Die Inserts & iTherm® Cores

Selected examples from our range

  • Fully custom die inserts – engineered to application-specific requirements

  • Available as semi-finished or ready-to-use

  • Manufactured according to customer drawing or developed with the HTS engineering team

  • GIGA casting sizes available

Superior conformal cooling design

Uniform Heat Distribution

Cycle Time Reduction

iTherm® Insert

DIMENSIONS (mm)    HEIGHT 235.3    DIAMETER 288.5    WEIGHT 74 kg   Technology DED

iTherm® Insert

DIMENSIONS (mm)    HEIGHT 261    DIAMETER 297.5    WEIGHT 55 kg   Technology DED

iTherm® Insert

DIMENSIONS (mm)    HEIGHT 269    WIDTH 190    LENGTH 370    WEIGHT 87 kg   Technology DED

iTherm® Insert

DIMENSIONS (mm)    HEIGHT 165    WIDTH 233.5    LENGTH 288    WEIGHT 44.5 kg    Technology DED

DIMENSIONS (mm)    HEIGHT 156    DIAMETER 203    WEIGHT 19.5 kg   Technology DED

iTherm® Core

DIMENSIONS (mm)    HEIGHT /    DIAMETER /    WEIGHT /   Technology DED

iTherm® Core

DIMENSIONS (mm)    HEIGHT 189    DIAMETER 60    WEIGHT 2.64 kg   Technology DED

iTherm® Core

DIMENSIONS (mm)    HEIGHT 212.5    DIAMETER 84    WEIGHT 5.12 kg   Technology DED

iTherm® Core

DIMENSIONS (mm)    HEIGHT 100    DIAMETER 30x35    WEIGHT 0.5 kg   Technology SLM

iTherm® Core

DIMENSIONS (mm)    HEIGHT 238    DIAMETER 46    WEIGHT 2.35 kg   Technology DED

iTherm® Core

DIMENSIONS (mm)    HEIGHT 168    DIAMETER 76.4    WEIGHT 4.6 kg   Technology DED

Configure your iTherm® Core online

We have developed an online configurator that helps you configure the parameters of iTherm® Core according to your specific requirements.

ONLINE CONFIGURATOR

We have a patented solution to prolong sleeve lifetime by up to 55%, at a lower cost than the conventional sleeve.

LOOKING TO EXTEND SHOT SLEEVE LIFETIME? →

Our innovative rod spray lubrication system which lubricates the sleeve across the whole length will prolong the sleeve and plunger lifetime.

DON'T FORGET ABOUT LUBRICATION →

Downloads

Product Data Sheet

You can find more detailed information in the downloadable datasheets.

CONTACT US

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