iTherm® Multiple Gate Insert Plate

iTherm® Multiple Gate Insert Plate is a single body component combining multiple iTherm® Gate inserts and iTherm® Water distribution plate in one monoblock.

It is manufactured from tool steel forged blocks using HTS proprietary additive manufacturing technology.

It is a single body component with equal mechanical properties as tool steel monoblock.

It has only two connectors for cooling water (IN and OUT).

Cooling channels can be freely designed according to cooling/heating requirements of the moulded part, not by limitations of using conventional drilling methods.

There are different iTherm® Multiple Gate Insert types for different Gating Systems.

It is highly customizable to specific customer requirements.

HTS DIFFERENCE

INNOVATIVE TECHNOLOGY

Based on MFT™ and DED technologies we produce components with conformal cooling / flow design and mechanical properties of a forged tool steel block.

SUPERIOR PERFORMANCE

iTherm® components have a big impact on cooling and material flow, resulting in shorter cycle times, higher cast/moulded part quality and subsequentially also productivity.

SOLUTION ORIENTED

Years of experience and R&D of HTS Group companies, combined with leading OEM customer partnerships gives us knowledge and capacity to help you improve your productivity.

ADVANTAGES of using iTherm® MULTIPLE GATE INSERT

More freedom designing cooling channels

iTherm® Multiple gate insert plate gives you extra flexibility to bring cooling channels near THE critical zones.

 

No leakages

When connecting conventionally made multiple gate insert plates to a cooling circuit you need multiple connectors. With iTherm® Multiple gate insert plates, you need only 2 connectors for a complete system. Compared to iTherm® Single gate insert and iTherm® Water distribution plate combination, you avoid connecting each gate insert to the water distribution plate, because these connections are already made with cooling channels inside the multiple-gate insert plate.

 

Uniform cooling rate of all Gate inserts

Cooling channels in Therm® Multiple gate insert plate are designed in such a way that the cooling rate of each Gate Insert is equal. We use Computational fluid dynamics modelling to determine optimal cooling water flow.

iTherm® MULTIPLE GATE INSERT MODEL RANGE

Based on the specifics of different gating systems, a selection of different iTherm® Multiple gate insert types is available. All types come with a selection of hot runner nozzle, which is placed either on the Cavity or Core side. There is also an option to choose iTherm® Multiple gate Insert without the nozzle seat.

Cavity side iTherm® Multiple gate insert with nozzle seat and without nozzle seat

 

Core side iTherm® Multiple gate insert with nozzle seat and without nozzle seat

PARAMETERS

Cooling power

Cooling power range is between 5.0 and 30.0 W/cm2 of heat extraction

Dimensional range

Length 50 - 600 mm (1.97 - 23.62 inch)

Width 50 - 450 mm (81.97 - 17.72 inch)

Thickness 40-125 mm (1.57 - 4.92 inch)

 

Material

iTherm® Gate Inserts are made using forged or rolled tool steel blocks produced in EU.

Most often used grades are 1.2083/420, 1.2343/H11, 1.2344/H13.

Based on specific customer needs, other steel grades can be used (such as SiTHERM® S140, 1.2709, MS1, L40, M390, Stavax, Tyrax, Corrax).

Delivery condition

heat treated

hardness between 42 and 60 HRC

machined to final dimension or blank

coated (optionally)

Configure your iTherm® Multiple gate insert online

We have developed an online configurator that helps you configure the parameters of iTherm® Multiple gate insert according to your specific requirements.

iTherm® conformal design HR manifold will help you equalize resonance time between different nozzles.

LOOKING TO IMPROVE RESIN FLOW?

Parallel flow channels in iTherm® water distribution plate enable equal water flow through all gate inserts.

WANT TO OPTIMIZE PRESSURE DROP?

Downloads

Product data sheet

You can find more detailed information in the downloadable datasheets.

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